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Product Description
Hydraulic Steel Wire Rope Swaging Machines
Product Introduction:
Designed for the most demanding heavy-lift and offshore operations, the H600–H1500 Hydraulic Steel Wire Rope Swaging Machine Series represents a new generation of high-capacity wire rope termination equipment. Developed in response to global market demands, this series combines advanced hydraulic technology with a rugged, precision-engineered structure to deliver consistent, high-quality rope terminations-even in the harshest marine environments.
Structural Integrity & Precision Engineering:
The H-series features a gantry-type, integral steel casting structure that provides exceptional rigidity and resistance to deformation under extreme loads. The heavy-duty steel frame and precision-ground dies guarantee repeatable accuracy, producing splices with near 100% rope efficiency that meet or exceed international load-testing standards. The machine employs a non-cutting plastic forming process, where hydraulic power drives the dies to compress aluminum or steel ferrules, creating a permanent mechanical connection without compromising the wire rope's original strength.
Technical Specifications:
| Model | H600 | H800 | H1000 | H1500 | |
| MAX.force | KN | 6000 | 8000 | 10000 | 15000 |
| MAX.dia.in one pressing | mm | φ42 | φ48 | φ52 | φ62 |
| MAX.dia.with multi bite pressing | mm | φ44 | φ50 | φ56 | φ65 |
| MAX.piston movement | mm | 180 | 180 | 220 | 220 |
| Piston working movement | mm | 100 | 110 | 130 | 190 |
| MAX.working pressure | Mpa | 28 | 40 | 28 | 28 |
| The up speed of piston | mm/sec | 4.5 | 3.64 | 3.1 | 2.5 |
| The down speed of piston | mm/sec | 8.7 | 7 | 6.4 | 5.1 |
| Color | Blue、Green | ||||
| Type | Gantry、Steel Casting | ||||
Key Performance Benefits For Marine & Heavy Industry:
1.Superior Joint Strength & Safety-Pressed terminations achieve maximum rope efficiency with high safe working loads, fully compliant with international break-load test standards.
2.Corrosion-Resistant Finish-The cold-forming process leaves a clean, uniform sleeve surface that resists saltwater corrosion and minimizes snagging on sheaves, fairleads, and deck hardware.
3.Cost-Effective Operation-Eliminates wire waste associated with socketing or wedging, while precise length control reduces overall rigging costs.
4.Compact Gantry Design-The gantry-type structure with side-entry pressing action enables safe, efficient operation in confined spaces-a critical advantage on vessels, offshore platforms, and industrial worksites.
5.High-Efficiency Workflow-Rapid cycle times (each termination completed in just minutes), combined with PLC or microcomputer intelligent control systems, significantly boost productivity while minimizing human error.
6.Interchangeable Die System-Quick-change dies accommodate a wide range of wire rope diameters, offering flexible, scalable solutions from light rigging to ultra-heavy lifting operations.
Versatile Applications:
The H600-H1500 series is widely deployed across:
*Offshore Engineering-Platform lifting, subsea rigging, mooring systems.
*Petroleum & Oil & Gas-Offshore rigs, refinery lifting, pipeline construction.
*Port & Harbor Operations-Container handling, ship-to-shore rigging, docking systems.
*Mining-Shaft hoisting, underground rigging, overburden removal.
*Construction & Heavy Engineering-Bridge building, high-rise construction, heavy-lift projects.
*Metallurgy & Steel Mills-Ladle handling, coil lifting, mill maintenance.
*Transportation-Railway freight, highway construction, waterway logistics.
Operator-Centric Design & Safety:
Every H-series unit is designed with operator safety and ease of use in mind. Dual hydraulic control systems, low-voltage electrical controls, and overload protection ensure safe operation. The machine's robust construction guarantees long service life with minimal downtime.
